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New solar technology can be printed or woven into fabric

Our planet is facing an unprecedented global emergency due to the climate crisis. To counter this narrative we need new and disruptive energy technologies. Breakthroughs here can make our planet a better place to live, minimise the deleterious effects of climate change and ensure a high standard of living. Harvesting energy through green and clean means is the way forward to preserve our civilisation. As Jimmy Carter once said: no-one can ever embargo the sun or interrupt its delivery to us”; the sun is the best gift to humanity and harvesting sunlight at a cut-rate price will solve our energy demand issues to a large extent. Renewable technology will drive the energy transition and will also induce geopolitical shifts, creating new alliances and business models. Countries that are currently fossil fuel suppliers will need to reinvent themselves or embrace new technological approaches in order to remain competitive. Our planet’s current energy demand is approximately 16 Terawatts (TW); by 2050 we will need energy for 10 billion people, and this will be around 30TW. To bridge this gap, we need new approaches and changes to the current paradigm. The electric light did not come from the continuous improvement of candles, but through disruptive innovation. The societal pressure to embrace sustainable energy has made photovoltaics (PV) – or solar panels – one of the main contenders. Currently, the PV industry is dominated by silicon-based technology, which has reached the masses and has achieved grid parity (that is, cost parity with traditional sources of energy) in some parts of the world. The costs for solar energy have already fallen 77% from 2010 to 2018 due to an annual growth rate of 7.9% in renewables. In recent years, the PV sector has witnessed a surge of instalments and drastic price reduction; however, the manufacturing of […]

Update of Hypertherm’s Robotmaster robot programming software available

Hypertherm has released Robotmaster Version 7.1, a major update to the completely redesigned and advanced architecture of its Version 7 software released last year. In total, this new robotic programming software contains more than 40 new features, 500 improvements, and dozens of bug fixes. Many of the changes, driven by customer feedback, are designed to continuously improve the software’s CAD/CAM technology and automate programming, allowing customers to enjoy the best error-free robotic path in just one click. Added features and improvements include: Ability to automatically recognise weld joints embedded in CAD models which simplifies and speeds up programming Ability to transform operations to reduce multiple manual selections Ability to modify operation geometry (a section of the path or the entire path) so the user can match the CAD model to the actual part when a mismatch exists Robotmaster can handle both simple and complex robotic tasks, from straightforward plasma cutting jobs, to deburring and additive manufacturing applications. Today, Robotmaster software is used on robots that drill airplane fuselages, polish automotive dies, cut material, support additive manufacturing, and add value to a multitude of processes at family-owned job shops around the world. “Our goal was to revolutionise the way robots are programmed by creating software that is so intuitive anyone can use it,” explained Garen Cakmak, leader of Hypertherm’s Robotic Software team. “It enables customers to enjoy error-free task-based programming that takes collisions, singularities, joint collisions, and other robotic errors into account before running the program live on a robot. “This in turn makes it possible to program new jobs without interrupting the robot, minimising downtime and instantly increasing productivity and profitability.”

Orbital captured imagery of Typhoon Hagibis

Orbital Micro Systems (OMS), a leader in advanced instrumentation for small satellite missions and analysis-ready earth data intelligence, has released imagery of Typhoon Hagibis captured from its IOD-1 GEMS satellite. The data shows the beginning of an eyewall replacement cycle, a process that occurs with particularly strong storms. During this scan, a core of warmer air – depicted as darker red colours on the right side of the storm – is being drawn into the centre of the storm. This warmer air represents a temporary weakening of the storm as a prelude to the development of a new eyewall and further strengthening. “The GEMS 118 GHz, 8 channel microwave radiometer delivered exceptional spatial resolution and sensitivity in providing ws, competitive with multi-billion-dollar government programs performing similar measurements,” said Michael Hurowitz, chief technology officer for OMS. “These images validate the capability of OMS’ remote sensing technology and demonstrate the highest spatial resolution of any passive microwave temperature sounder in space on an operational mission.” The raw data downlinked from the satellite was processed at OMS’s International Centre for Earth Data (ICED) located in Edinburgh, Scotland. “Observed data from this satellite can be combined with information from government-owned systems to improve the accuracy of storm forecasts,” said Hurowitz. “We are working with providers and partners to provide enhanced weather information that improves safety margins for people and businesses risking severe weather events.”

OnRobot takes robot compatibility to the next level

New Digital I/O Converter Kit and Quick Changer for OnRobot end-of-arm tooling (EoAT) dramatically simplifies automation with a single platform for a full range of collaborative and light industrial robotic systems. OnRobot, a global leader in end-of-arm tooling (EoAT) for collaborative robot applications, has introduced two new products – the Digital I/O Converter Kit and Quick Changer – which together with other OnRobot EoATs, creates a unique One-System Solution that dramatically simplifies automation. OnRobot’s Digital I/O Converter Kit allows OnRobot EoATs to work with a full range of leading collaborative and light industrial robot brands. Building on that initiative, all OnRobot products now have a unified mechanical and communications interface based on the OnRobot Quick Changer, which is now an integrated part of all OnRobot products. An additional Dual Quick Changer incorporates these same new capabilities while allowing the use of two tools in one cycle, mixing and matching to suit application needs and maximising robot utilisation. Now, with a single robotic system, single platform for programming and training, and single vendor relationship, manufacturers have access to a full range of tools, full robot compatibility, and virtually unlimited possibilities for collaborative applications. This new one-system solution speeds deployment so manufacturers save time and money and can quickly realise the benefits of automation. Manufacturers are demanding more from their robotic applications, and end-of-arm tooling has become the key to optimising their investments. This integration of the Quick Changer across the current product lineup makes it easier than ever to switch between tools and robot types, allowing flexibility and reducing downtime for more efficient production and faster automation ROI. This is another step closer to a unified OnRobot one-system solution that makes it easy, fast and cost-effective for manufacturers to build collaborative applications, no matter which robots they choose.” Unified platform across […]

More from Less

Author – Andrew McAfee From the coauthor of the New York Times bestseller The Second Machine Age, a compelling argument—masterfully researched and brilliantly articulated—that we have at last learned how to increase human prosperity while treading more lightly on our planet. Throughout history, the only way for humanity to grow was by degrading the Earth: chopping down forests, fouling the air and water, and endlessly digging out resources. Since the first Earth Day in 1970, the reigning argument has been that taking better care of the planet means radically changing course: reducing our consumption, tightening our belts, learning to share and reuse, restraining growth. Is that argument correct? Absolutely not. In More from Less, McAfee argues that to solve our ecological problems we don’t need to make radical changes. Instead, we need to do more of what we’re already doing: growing technologically sophisticated market-based economies around the world. How can he possibly make this claim? Because of the evidence. America—a large, high-tech country that accounts for about 25% of the global economy—is now generally using less of most resources year after year, even as its economy and population continue to grow. What’s more, the US is polluting the air and water less, emitting fewer greenhouse gases, and replenishing endangered animal populations. And, as McAfee shows, America is not alone. Other countries are also transforming themselves in fundamental ways. What has made this turnabout possible? One thing, primarily: the collaboration between technology and capitalism, although good governance and public awareness have also been critical. McAfee does warn of issues that haven’t been solved, like global warming, overfishing, and communities left behind as capitalism and tech progress race forward. But overall, More from Less is a revelatory, paradigm-shifting account of how we’ve stumbled into an unexpectedly better balance with nature—one that holds out the promise of more abundant and greener centuries ahead. […]

Composites for car part manufacturing

The US Environmental Protection Agency (EPA) mandated in 2012 that the national automobile fleet should average 54.5 miles per gallon by 2025 in order to reduce reliance on fossil fuel and minimize emissions, many other nations have also implemented similar new standards. To meet these new standards the automotive industry has had to find new ways to make lighter cars without sacrificing their strength and structural integrity. Here Jari Sopanen, Regional Manager at leading composites manufacturer Exel composites explains why one of the best replacements for steel is thermoset components. Thermoset composites are formed using glass, carbon, or aramid fibres, which are then combined with resins such as polyesters, vinyl esters, epoxies, or phenolic resins. These composites are used in various industries but are particularly prominent in the manufacturing of aircraft and spacecraft parts. Thanks to research and development in the aerospace sector, composites are also being used across other forms of transportation due to the high demand for lightweight vehicles and components. This trend, called light-weighting, seeks to use innovative materials to reduce the weight of products. As a result, composite materials are being increasingly used in production, especially for automotive parts and components. According to the American Composites Manufacturers Associations, fiberglass is one of the key reinforcing materials used in the US thermoset composites industry. Thanks to its durable properties, it is a good replacement for steel in vehicle structural components, including drive shafts, bumpers and roof beams Reducing component weight is crucial for raising the efficiency of automotive systems. For example, carbon fibre has comparable properties to steel, but is only one-fifth the weight. Regardless of the mode of transport, it is easy to see the benefits that shaving this amount of weight from a vehicle will achieve. Additionally, when directly compared to steel, composite materials can […]

Space experts focus on small sat technology

Australia’s rebooted space industry is positioning itself as a world leader in the development of smart satellites and associated technologies that will streamline communication, drive the Internet of Things, enhance Earth Observation and shape the defence forces of the future. The Australian Government backed SmartSat CRC – or Cooperative Research Centre – is playing a leading role during “Space Week” in the South Australian capital, which includes the 8th Space Forum (formerly South Australia Space Forum) and the 19th Australian Space Research Conference. Supported by the Australian Space Agency and the SmartSat CRC, the 8th Space Forum included a panel session hosted by SmartSat CRC Industry Director Peter Nikoloff about the opportunities and challenges facing Australia’s newest major space organisation. The 19th Australian Space Research Conference followed. The A$245 million SmartSat CRC was awarded in April and has established a headquarters in Adelaide to co-ordinate its 99 industry and research partners. Nikoloff, who is also a co-founder of Adelaide-based defence and space company Nova Systems, said the panel discussion would focus on highlighting the research and application of intelligent technologies to space systems and opportunity for Australia’s growing space industry. He said the panel will seek to identify niche areas of autonomous systems and how the participating universities, industry and defence members could potentially exploit those opportunities. “The intelligent systems from our perspective aren’t just what’s on a spacecraft, we’re looking at the whole chain that goes from the spacecraft down to the ground stations and the applications of how that information is being presented,” Nikoloff said. Nikoloff said developing applications to process data and streamlining data transfer before sending it to Earth is critical as the sensing capabilities aboard satellites became more complex and data intensive. “We need to look at processing data on board the satellite through the […]

High-quality film production for next generation devices

ULVAC Inc. has announced the successful launch of PZT piezoelectric thin-film sputtering technology and a high volume manufacturing (HVM) solution to solve technical issues that have hindered the development of MEMS devices, which are crucial in applications from autonomous driving to next generation wearable terminals (such as smart glasses). The company has begun selling production systems incorporating the new technology. Evolutions in technologies such as 5G and AI are expected to accelerate the journey towards smart societies, in which the digitisation of all types of industries will improve industrial performance and enhance convenience for people. With increasing levels of multi-functionality found in autonomous driving, AR/VR, security, and smartphone applications, actuators are needed in order to activate devices based on signals received from various types of sensors. Demand for actuators is projected to explode and key issues in their development have come to the fore, including the need for miniaturization, reduced production costs, lower power consumption, and higher performance. It used to be impossible to fabricate PZT piezoelectric thin films, which constitute the key technology in sensors and actuators, using a low-temperature process with the conventional coating method (Sol-Gel). However, in 2015, ULVAC successfully developed the world’s most advanced technology for forming PZT piezoelectric thin films using a low-temperature sputtering process. ULVAC has continued developing this as next-generation MEMS technology. By further advancing this proprietary technology, ULVAC has reduced running costs by optimizing system operation and has greatly improved the technology’s reliability, which is critical for device commercialization. The result is a groundbreaking mass-production technology that is now incorporated into systems ULVAC has begun to sell. This technology allows MEMS devices to be integrated with semiconductors (CMOS), and enables other positive outcomes such as miniaturisation, reduced production costs, lower power consumption, and higher performance. It is expected to pave the way […]

Collaboration results in interleaving veils for composite toughening

New Zealand company, Revolution Fibres, has collaborated with Mitsubishi Gas Chemical Company, Inc. to develop a next-generation nanofiber interleaving veil for improving the toughness of carbon fibre composites. The new nanofibre veil material, called Xantu.Layr XLB, has particularly strong application possibilities in the aerospace sector. Xantu.Layr XLB is made from Mitsubishi’s recently developed XD10 thermoplastic, bio-based polyamide resin, LEXTER. LEXTER is a xylylenediamine-derived polyamide resin that has been demonstrated successfully as a thermoplastic matrix for composite materials. It is tough, strong, and chemically resistant, and has the added benefits of being hydrophobic and highly compatible with epoxy resin when in the form of a nanofiber veil. These properties enable Xantu.Layr XLB nanofibre interleaving veils to improve the performance of thermoset composite laminates without being compromised by exposure to high humidity, gasoline or a range of other chemicals. Another benefit of this new nanofibre veil is the lower cost of manufacture, resulting in a lower sale price. Dr. Nobuhiko Matsumoto, a Research Manager at Mitsubishi Gas Chemical, said that they “were thrilled to see LEXTER in the form of a nanofiber veil and could see many commercial possibilities for applications.” Xantu.Layr is produced using a proprietary production method (Sonic Electrospinning Technology), and is an ultra-thin non-woven web consisting of kilometre long thermoplastic nanofibres, with each one around 500 times thinner than a human hair. When placed in-between the plies of carbon fibre in a composite laminate, Xantu.Layr significantly improves the fracture toughness (delamination resistance), compression after impact strength (damage tolerance) and fatigue resistance of the composite without adding any significant thickness and weight. Xantu.Layr nanofibre veils can improve composite materials by providing nano-scale reinforcement of the brittle matrix resin, resulting in a tougher resin (even when used with already toughened resin systems) which is less prone to micro-cracking when stressed or […]

Smart technologies can improve safety in the oil and gas industry

By Gaurav Sharma, Head of Industries Business, ANZ, Cognizant Employee safety remains a key concern within the oil and gas sector. The nature of tasks and activities makes it a riskier industry than others. Workers’ fatigue is another factor increasing that risk. However, the oil and gas industry is in a prime position to take advantage of technologies such as robotics, wearables, artificial intelligence (AI) and machine-learning (ML) to minimise some of the risks, as well as drive innovation. The risks of fatigue Fatigue is a major contributor to safety incidents in the oil and gas industry. An oil and gas worker’s job includes inherently risky routine and physically demanding tasks such as positioning heavy equipment, climbing on scaffolds, and physical inspections and maintenance. Characteristics specific to the oil and gas industry are also factors increasing that risk, such as fly-in fly-out and shift work conditions, dealing with time zone changes and 24/7 operations, handling hazardous chemicals or working in extreme weather conditions. Research indicates that the injury rate of Australian shift workers is two times higher than other workers, due to fatigue-related factors such as insufficient sleep, disrupted sleep patterns, and extended working hours. Using digital technologies to predict fatigue risk There is an increasing awareness across risky industries that digital technologies have an important role to play in improving work safety. Leading oil and gas providers are now looking to improve their current standards even further through data collection, monitoring, and automation. However, there is still a long way to go to full adoption, as estimates suggest that just one percent of the data currently captured by operators is being used for improvement purposes. These technologies can provide companies with better control on workplace hazards and better training, while improving onsite communications and overall workforce and business asset […]

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