OnRobot makes its software debut with the launch of WebLytics, a unique production monitoring, device diagnostics, and data analytics solution designed to enhance productivity and minimise downtime.

Capable of monitoring the performance of multiple collaborative applications simultaneously and in real-time, WebLytics gathers equipment data from both robots and tools and transforms it into easy-to-understand, visualised device and application-level intelligence.

WebLytics provides real-time, application-focused data for collaborative applications across major robot brands. WebLytics marks the beginning of OnRobot’s journey into robot software and completes their vision of providing a One Stop Shop for collaborative applications on both the hardware and software side.

For end users and integrators, WebLytics not only eliminates manual data collection — it provides actionable insights into how well a collaborative application is performing, offering live device diagnostics, alerts and preventive maintenance measures to keep costly robot cell downtime to a minimum.

Integrating the globally recognised overall equipment effectiveness (OEE) industry standard, WebLytics identifies trends in real-time in the robot cell, including patterns, peaks, and disturbances in application productivity.

OEE measures the percentage of manufacturing time that is truly productive – a score of 100% indicates that the collaborative application is producing only good parts, as fast as possible, and with no downtime.

Leveraging these OEE measures, WebLytics can determine whether the manufacturing process is running at optimal speed and can monitor and analyse the quality of application cycles –key insights for manufacturers of all sizes.

WebLytics can report on utilisation of the robot arm and OnRobot tools such as grippers, vision cameras, and sensors, as well as the number of safety stops initiated, and the number of grip cycles performed while an application is running.

When changes are made to a robot cell, such as adjusting the speed of a robot or the settings on a gripper, WebLytics can also automatically report on the impact of those changes on application performance.

If anomalies occur in the collaborative application after deployment, WebLytics enables users to analyse the data collected directly from the robot(s) and tools and report on its findings using customisable dashboards.

Compatible with all leading collaborative robot and lightweight industrial robot arms and with all OnRobot tools, WebLytics is readily expandable, futureproofing it as new robots and tools become available.

Access to WebLytics’ is provided through a secure, intuitive browser-based user interface, that displays OEE measures and user-defined KPIs through customisable dashboards that provide an immediate and transparent view into real-time and historical application performance.

The WebLytics server can be deployed on a shop floor’s local network or added to a virtual network that connects to the robot cell. Collected data is stored locally on the WebLytics server.

Meanwhile, WebLytics’ built-in web server is always accessible from the shop floor network or from anywhere in the world via secure HTTPS connection.

WebLytics is not just a powerful tool for end users; it also creates new revenue opportunities for system integrators, by providing the software required to offer their customers data-backed custom service agreements and engineering services for cell optimization.