Manufacturing Technology

Jim Plouffe, The Lead South Australia South Australia’s lithium-ion battery grabbed the headlines in 2017, first when Elon Musk announced he’d build the world’s largest battery in 100 days or it would be free, then again when he accomplished it, and yet again when the battery reacted to power surges in record time in December. But the big battery is really just part of the ongoing renewable energy story of South Australia. The year kicked off with the South Australian government launching the $550 million South Australian Energy Plan, which includes a $150 million Renewable Technology Fund that will provide $75 million in grants and $75 million in loans to help private companies and entrepreneurs develop eligible projects. Musk’s now famous battery was one of the first projects to be funded, receiving $20 million to story the energy from the Hornsdale wind farm in South Australia’s Mid North, which is owned by French renewable company Neoen. Tesla CEO Elon Musk and South Australian Premier Jay Weatherill announce the world’s largest battery at Hornsdale Wind Farm in the state’s Mid-North. Picture: Andre Castellucci/InDaily Global energy companies have taken notice of South Australia’s leadership in renewables and began investing in the state in earnest in 2017. In August Solar Reserve announced it would build a 150MW solar thermal in Port Augusta, incorporating eight hours of storage or 1100MWh, allowing it to operate like a conventional coal or gas power station. Electricity retailer Snowy Hydro and Singapore-based renewable energy developer Equis will also build a 100 MW solar farm near Tailem Bend, 100 km southeast of Adelaide. Reach Solar currently have the 220 MW Bungala solar farm about 12km from Port Augusta under construction, with Origin Energy entering a power purchase agreement for the output of the project. Lyon Group also plans to […]

Cloud-based system from Rockwell Automation provides intuitive access to machine information The Industrial Internet of Things (IIoT) has increased the availability of information throughout the enterprise by orchestrating data from multiple sources and applying machine-learning applications. But the power of new IIoT tools to improve machine performance is limited when those with access to information are not experts on the machine, leaving powerful machine information untapped. To better connect industrial producers with expertise outside their production environment, Rockwell Automation offers the FactoryTalk Analytics for Machines cloud for OEMs. Cloud-enabled analytics provide machine data organised in intuitive dashboards that pull from machines deployed across the globe. “By bringing the expertise of OEMs into a producer’s ecosystem, smart machines perform better, and critical process anomalies can be quickly resolved,” said Todd Smith, product manager at Rockwell Automation. “Cloud-based machine analytics give OEMs real-time and historical insights into how their equipment is operating from anywhere, so they can collaborate with customers to help reduce downtime.” An IIoT-enabled packaging machine from Cama Group showcases the value of increased collaboration to both OEMs and end users. The machine offers independent cart technology for fast changeovers, while the FactoryTalk Analytics for Machines cloud relays critical KPI data to the cloud. Real-time performance insights are displayed to Cama Group service engineers in five, easy-to-navigate screens. A primary display shows a global map indicating every machine at all customer sites the OEM has subscribed to the service. In addition to the display is summary information on machine status and recent OEE performance. A simple search function then allows service engineers to filter by specific end users, locations or machine types for further analysis. At the machine level, OEMs can also view information about machine states, top events, production counts, cycle time attainment, and custom process variables and counters […]

   The merger between Foodstuffs Wellington and Foodstuffs Auckland Co-operatives prompted Foodstuffs North Island Limited to review its software. This process included assessing the various PDF solutions which were already in use by staff, as well as alternative PDF solutions available in the marketplace. Foodstuffs North Island’s goal was to identify and implement a PDF solution that delivered value for money, capability and easy deployment. Their quest led them to Nuance Power PDF. “As a result of the merger we discovered that staff were using a mix of software particularly when it came to PDF solutions. These included various versions of Adobe Acrobat, Nuance PDF Converter, PDF Create and a whole host of other PDF software. Supporting all these PDF solutions was untenable and we needed to identify the best PDF fit for our people,” explained Rachael Butterworth, Foodstuffs North Island, Software Asset and IT Administrator. One of the key criteria the chosen PDF solution had to deliver was value for money. “We have a large number of finance staff who are our primary users of PDF software, so we needed a solution that was monetarily viable given the quantity of licenses required. We looked at the free PDF software available but it lacked functionality. This was also true for many of the cheaper PDF products on the market. “Some of the other solutions we looked at were cloud based and required both a license fee and an annual subscription, making them an expensive option. So we focused on non-cloud options and zeroed in on Nuance Power PDF. This solution was highly competitive. In fact, after examining costs we found that Nuance Power PDF was up to 80% cheaper than some of its competitors,” said Rachael. However, while Nuance Power PDF was cost competitive, Rachael was also keen not to […]

Primary sector and manufacturing employees may find themselves with some interesting new colleagues in the next few years as researchers develop robots that can be trained to work alongside people in factories and the great outdoors. A two-year, $2m project funded by the Science for Technological Innovation National Science Challenge Board is examining how next-generation robots can work with humans in a safe and flexible manner. Researchers will focus on developing robots to work in small-scale manufacturing and unforgiving outdoor environments. Such technology could become a global specialty of New Zealand robotics businesses, with great export opportunities and long-term solutions for the country’s economic needs. The interdisciplinary research programme involves robotics experts from Lincoln Agritech and Scion, as well as researchers and PhD students from the universities of Auckland, Canterbury, Massey, Otago, Victoria and Waikato. The programme is laying the groundwork for follow-up projects over the next few years that will focus on making New Zealand a competitive country for the production and use of robots in small-scale, flexible manufacturing businesses and challenging environments such as those found in agriculture and forestry. “We will advance the science required for a new generation of industrial robotic solutions,” says Lincoln Agritech Group Manager in Precision Agriculture, Dr Armin Werner. “These robots can provide enormous benefits to the primary and manufacturing sectors. Both industries require fast adaptation to different products and markets, and constant responsiveness to changing outdoor environments. “The robots can assist with complex tasks such as pruning tree or vine crops, safely felling trees on steep slopes or assembling small batches of appliances on demand.” To develop the technology, researchers will investigate how sensors and artificial intelligence can allow robots to perceive and understand their surroundings, flexibly handle new situations through learning or training by humans or other robots, and work […]

Siemens Simcenter 3D, is its flagship environment for multi-disciplinary computer-aided engineering (CAE), with new comprehensive solutions across multiple simulation disciplines. Simcenter 3D is an advanced stand-alone CAE application for analysts and discipline experts that works with data from any CAD source. Because it is built on the Siemens NXT platform, it also works seamlessly with NX CAD. With more enhancements than any previous release, Simcenter 3D, part of Siemens’s Simcenter portfolio of simulation and test solutions for predictive engineering analytics, looks to revolutionise how simulation engineers can help drive design direction in industries such as automotive, aerospace and industrial machinery. This latest release provides topology optimisation solutions that work seamlessly with Convergent Modeling technology to provide comprehensive generative design workflows. These solutions allow for more accurate motion modeling, and more efficient acoustic and structural dynamics simulations. Simcenter 3D now provides expanded support for general purpose nonlinear solutions based on the NX Nastran multi-step nonlinear solver as well as advanced analysis of composites based on LMS Samtech Samcef software. This latest release also delivers several enhancements to improve industry workflows across a wide range of industries, for modeling connections in large assemblies as well as accurate simulation of flexible pipes and hoses. Working seamlessly with NX CAD and Convergent Modeling technology, Simcenter 3D now offers generative design solutions for designers and advanced analysts. For the first time, output from a topology optimisation process can be utilised directly in the design process, without the need to recreate geometry. Furthermore, engineers can now work directly with scanned data or an optimised shape to conduct more detailed simulations to ensure performance. By using Simcenter 3D along with HEEDS software for design exploration automation, engineers are able to fully explore the design space and generate innovative designs that meet more stringent design requirements. New with […]

Zare from Boretto, Italy, has ventured to design a new toothbrush in collaboration with Nussbaumer Design, headed by Christoph Nussbaumer. The result is very unusual – this toothbrush is made from metal. Under the brand name MIO, this 3D-printed toothbrush featuring a timeless design is produced by means of additive manufacturing. One of the technical strengths of 3D metal printing lies in its ability to redefine the function and geometry of products. So it’s hardly surprising that a 3D toothbrush made from metal has a different effect than a common toothbrush. And this holds true even though injection-molded toothbrushes made of plastic have been design objects or years now. When we buy a new toothbrush, today we can find ergonomic designs that combine customisation and functionality, with colors and shapes that are intended to captivate us. Zare’s 3D metal toothbrush goes one step further. In 2013, Zare procured its first 3D metal printer – an M2 cusing from Concept Laser. Thanks to the company’s experience with conventional machining techniques and plastic prototyping, Zare quickly realised the advantages of 3D metal printing, introducing its customers to the new possibilities. Zare breaks the mould Though Zare was already successful in 3D metal printing, the company never really had the idea to create a designer toothpaste made from metal. The objective was to take a normal object of daily use and create a luxury item not yet available that could only be created using additive manufacturing based on its design. In the end the company chose a “customisable” toothbrush made from metal. The production costs didn’t play a decisive role, the focus instead placed on a unique design, exclusivity and user friendliness, in this case ergonomics. At Zare, a company originally from the prototyping sector, these dependencies were ground for a new approach. […]