Developments

igus 7th axis extends working space by up to 400 percent

Articulated arm robots can travel over six metres, quadrupling their working space: the 7th axis is now compatible with all lightweight articulated arm robots worldwide thanks to a simple Plug & Play kit. So far, models from Universal Robots, Epson and the igus robolink series from Treotham have benefited from this increased mobility. Now Omron, Franka Emika, Doosan, Yuanda Robotics and many other lightweight robotics suppliers are joining the list. The first users of the so-called 7th axis, a linear axis with an electric toothed belt drive that igus launched in 2020, were thrilled according to Alexander Mühlens: “Suddenly, thanks to the additional axis, their articulated arm robots are as mobile as humans. This enables them to take on multiple tasks in automation environments making them significantly more productive,” says the Head of Automation Technology at igus. “We therefore decided to extend the compatibility of the system to all manufacturers worldwide – such as Omron, Franka Emika, Doosan and Yuanda Robotics. With a matching Plug & Play kit of hardware and software we make customisation possible.” Ready-to-connect complete solution for all lightweight articulated arm robots In the future, all lightweight articulated arm robots with a weight range of 10 to 50 kilograms or, depending on the dynamics, a payload of 2 to 20 kilograms can use the 7th axis. Treotham supplies the system as a ready-to-connect complete solution from a single source. It consists of a drylin ZLW toothed belt axis with a length of up to six metres and two parallel rails made of aluminium. These can be mounted on the floor, walls or ceilings and a toothed belt drive with stepper motor for a positioning accuracy of 0.3 millimetres. Also included is: an energy chain for guiding energy and data cables; a switch cabinet integration kit with cables; […]

How to master manufacturing’s data and analytics revolution

Manufacturing is on the verge of a data-driven revolution, but like all revolutions it will require the right actions, individually and collaboratively, to realise its full potential. Within a few years, manufacturers will collaborate in hyperconnected value networks in which data‑and‑analytics applications drive productivity, new customer experiences, and societal and environmental effects. Indeed, data and analytics are a key driver in realising the “Factory of Future” by enabling transparency, predictions and autonomous systems. Already today, we see leading manufacturers applying data and analytics to achieve their objectives for efficiency, sustainability and resilience. The imperative to boost efficiency and productivity is driven by intense cost pressures as well as liquidity issues arising from Covid-19 pandemic-related business disruptions. Sustainable operations are at the top of the agenda for many companies.. At the same time, they are seeking to build more resilient and connected supply chains, so they can anticipate and react faster to disruptions. Most companies recognise that data and analytics are rapidly changing the way they manufacture goods. Despite the high ambitions and strong value proposition, companies have not yet tapped the full potential. A triad of interconnected success factors Successful companies have demonstrated that three elements must be combined to drive full-scale implementation of data and analytics. First, they focus on value in selecting applications. Second, they establish a solid technological backbone comprising both information technology (IT) and operations technology (OT). Third, they promote organisational readiness to ensure that investments deliver the anticipated returns. Examples from various industry sectors demonstrate the importance of these success factors: Petrochemicals: A large petrochemical client of Schneider Electric is leveraging advanced process control to improve asset productivity and energy consumption in a highly complex integrated plant. The advanced process control is informed by an accurate digital twin based on a thermodynamic model. Moreover, effective visualisation […]

Four industries revolutionised by robots

Technology has embedded so deeply in our daily lives that it has become difficult to imagine a time when we lived without the benefits of the information age. Robotics, for example, has been around for decades and has forever changed professions, companies, and entire industries around the world. Machines have introduced enhanced efficiency, precision, and reliability, minimising the financial drawbacks and operational difficulties that sometimes stem from human error, according to Konica Minolta. Matthew Hunter, innovation product marketing manager, Konica Minolta, said, “Today, people coexist with robots and the relationship is one that lets us streamline responsibilities, enhance capabilities and provides more time to strive toward innovation and greatness. This is seen around the world with some industries benefiting from their relationships with robots.” Four of the industries that have been revolutionised by robots: Military and defence. Warfare and home defence is longer a matter of amassing people to fight face to face. For years now, the Australian Defence Force has adopted robotic war strategies to maximise combat efficiency and minimise human risk. This has included investing in robotics like autonomous security drones, unmanned aerial and ground vehicles, and digital weapons that incorporate computerised sight and automated firing technology. These developments in modern warfare now make up a growing part of the military to provide security, surveillance, and combat capabilities that significantly reduce the risk to soldiers and enhance military intelligence. Delivery and distribution Warehouses that were once run by clipboards, forklifts, and manual labour have now streamlined item logistics thanks to robots. From product loading and unloading to packing and sorting, warehouse robotics add value to warehousing operations by automating the execution of menial, repetitive tasks, letting human workers focus on more complicated tasks. For example, item transportation within a warehouse no longer requires someone to awkwardly manoeuvre a heavy trolley around hazards. Instead, mobile industrial robots can automate the internal transportation of heavy loads and pallets with greater cost effectiveness and an increased ability to withstand dust particles and fluids. These types of robots handle labour-intensive tasks that can often lead to fatigue, which may lead to injury or lapses in judgment, and can complete tasks that would have […]

Edge Computing: Expanding the manufacturing industry with hybrid cloud

– Rajesh Rajamani, senior director edge computing and emerging verticals, Red Hat The manufacturing industry continues to be at the forefront of Industry 4.0, , which is the digital transformation of manufacturing using technologies such as smart manufacturing, cloud computing, internet of things (IoT), artificial intelligence (AI), and edge computing. Innovative companies are deploying these technologies and practices to foster greater ecosystem collaboration with suppliers and customers and to create mutually beneficial opportunities. The successful implementation of these technologies within the manufacturing stream increases the visibility of operations and production processes; and delivers competitive advantage through better product quality and adapting to market demand more quickly. The convergence of information technology (IT) and operational technology (OT) is a cornerstone to cloud and edge computing adoption, moving toward an intelligent enterprise. Edge computing is transforming operations and fueling faster innovation through advanced robotics and machine-to-machine communication closer to the source, rather than sending data to a server for analysis and response. Gathering, analysing, and acting on data on the factory floor in real-time offers benefits including reduction in downtime, accurately predicting maintenance, and improving overall product quality results in higher yield, reduced waste, increased throughput, and lower overall costs. Hybrid cloud: Fundamental infrastructure to integrate edge computing The edge is an extension of the datacentre footprint beyond the datacenter, virtual, private cloud, and public cloud environments that contain centralised infrastructure. In a sense, edge computing blends pieces from each to create infrastructure built to satisfy specific customer demands. In smart manufacturing, an edge deployment could consist of thousands of sensors connected to a data-aggregation tier. Connecting these sensors to hybrid cloud provides consistency from edge devices to the network to the centralised datacenter, converging IT and OT providing a common foundation. This allows IT teams to manage all networked devices just […]

Monitoring system manages blood, glucose and uric acid levels

Fosun Trade Medical Devices, a leading manufacturer of medical appliances, has available BUZUD’s Safe AQ UG Blood Glucose and Uric Acid Monitoring System. This two-function test system enables users to measure blood sugar and uric acid levels conveniently and accurately from the comfort of their homes within 30 seconds—without the need to visit a laboratory. Certified by government health ministries in many countries, including Singapore’s Health Sciences Authority (HSA), this system saves time by testing for both blood glucose and uric acid levels quickly and simultaneously. While it is safe and affordable to test for blood glucose levels at home, the conventional way to test uric acid levels is to send a urine or blood sample for testing to a laboratory. This process is costly and can take up to 3 days before the results are available. The handy BUZUD Safe AQ UG Blood Glucose and Uric Acid Monitoring System is a new-generation bifunctional monitoring system that uses FAD-GDH (flavin adenine dinucleotide-dependent glucose dehydrogenase) technology, coupled with the anti-interference enzyme layer design. This enables more accurate blood glucose tests based on electrochemical glucose measurements without interference by oxygen, blood, ascorbic acid, and other internal and external interference sources in the blood sample. According to the World Health Organization, 422 million people worldwide have diabetes and it is one of the leading causes of death in the world. Effectively managing diabetes would depend on patients regularly testing their blood glucose levels and taking steps based on using the results to take action—many do not test as regularly as they should. High uric acid levels occur when the kidneys are unable to eliminate uric acid efficiently, and can cause uric acid crystals to form. Untreated and constantly high uric acid levels can lead to gout, permanent bone, joint and tissue damage, kidney […]

Panel Building: Everything you need to build and maintain your panel

RS PRO are experts in Industrial Control Panels. And for good reason. They are the control centre of countless industrial operations, and without them production stands still. This guide gives buyers, and experts alike, a quick guide to the ins and outs of control panels. Where to start? Panels are effectively the brains, containing the components necessary to control and manage devices, electrical systems, production plants and industrial machines. They function as the interface point between the machine operator and the production line, and transmit acoustic, visual, and video signals to ensure constant monitoring. The operator input commands can be completely digital (touch screen panel) or physical (buttons, switches) while the output signals (machine side) are sound and visual alarms, and video responses on how the plant is working. From the outside The meters on the outside serve as an interface with a machine-operator and employee. They display energy, temperature, counters, and voltmeters. The ammeters show the numerical values that the panel commands and switch to intervene on the machinery. This can turn the machinery on and off and use sounders & beacons to signal possible problems. The human touch RS PRO now boasts a human-machine interface (HMI) for the first time in its range. A user-friendly and interactive touchscreen panel displays the plant graphically, enabling users to operate and evaluate functionality via the software. The graphic interface can be programmed, and reprogrammed for different functions and in the case of modifications to the plant. Inside the Box A panel cannot exist without an enclosure containing all its components. Known as a wall box even if it does not hang exclusively on walls. The DIN Rail components contain everything from power supplies and contactors, relays, terminal blocks and Ethernet switches, to timer relays and axial fans. Connected by cables & […]

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Tech trends that WON’T happen in 2022

As 2022 kicks off, predictions abound on the technology advancements and innovations expected in the year ahead. However, several highly anticipated advancements, including the metaverse, mainstream companion robots, a boom in edge computing, and a bounce back in new vehicle sales will NOT happen in 2022, states global technology intelligence firm, ABI Research. In its new whitepaper, 70 Technology Trends That Will—and Will Not—Shape 2022, ABI Research analysts identify 35 trends that will shape the technology market and 35 others that, although attracting huge amounts of speculation and commentary, are less likely to move the needle over the next twelve months. “The fallout from Covid-19 prevention measures, the process of transitioning from pandemic to endemic disease, and global political tensions weigh heavily on the coming year’s fortunes. “This whitepaper is a tool for readers to help shape their understanding of the key critical trends that look set to materialise in 2022 as the world begins to emerge from the shadow of Covid-19. It also highlights those much-vaunted trends that are less likely to have meaningful impact in 2022,” says Stuart Carlaw, Chief Research Officer at ABI Research. What won’t happen in 2022? The metaverse will not arrive fully formed Despite all the headlines and investments, the metaverse will not arrive in 2022 or, for that matter, within the typical 5-year forecast window. The metaverse is still more of a buzzword and vision than a fully-fledged end goal with a defined arrival date. What we have today is a number of tech companies building their version of a “metaverse,” but this multiverse is not fully interconnected, does not yet widely employ open standards, and certainly has not fully embraced Extended Reality (XR)—all tenets of the metaverse vision (some would also add the crypto economy to the list, which is also not in place). The exponential boom […]

Supercomputers, AI and the metaverse

This supercomputer will be used in an EU-funded metaverse project to understand how the human brain works. Arunima SarkarLead, Artificial Intelligence and Machine Learning, World Economic Forum and Nikhil MalhotraChief Innovation Officer, Tech Mahindra Supercomputers are ultrafast processors used to manage and interpret vast quantities of data. Artificial Intelligence (AI) relies on and benefits from the global race for faster supercomputers. Ultra-fast data processing brings with it far-reaching and fundamental ethical questions. Since the beginning of this year, there has been a lot of hype, skepticism, cynicism, and confusion surrounding the concept of the metaverse. For some, it has added to the confusion of an already elusive world of augmented reality and mixed reality. But for the well-initiated, the metaverse is a landmark moment in the extended reality world; a world approaching the ‘second life’ that many have long predicted. News that some of the world’s top tech firms are rapidly developing AI supercomputers has further fueled that anticipation. But what will the entry of supercomputers mean for the metaverse and virtual reality — and how can we manage it responsibly? What is a supercomputer? Simply put, a supercomputer is a computer with a very high level of performance. That performance, which far outclasses any consumer laptop or desktop PC available on the shelves, can, among other things, be used to process vast quantities of data and draw key insights from it. These computers are massive parallel arrangements of computers — or processing units — which can perform the most complex computing operations. Whenever you hear about supercomputers, you’re likely to hear the term FLOPS — “floating point operations per second.” FLOPS is a key measure of performance for these top-end processors. Floating numbers, in essence, are those with decimal points, including very long ones. These decimal numbers are key when processing […]

Siemens extends mechanical performance with Simcenter 3D

Siemens’ Simcenter 3D software, part of Siemens’ Xcelerator portfolio of software and services, enables engineers to tackle the complexity of product development and innovation with advanced simulation. Among the new capabilities, Simcenter 3D offers increased support for turbomachinery modeling, a dedicated drop test application for handheld devices, tightly integrated topology optimisation with the NX Design environment, and a new acoustic solution method that is up to 10 times faster than standard methods. Simcenter 3D brings together combined expertise and experience across a wide range of industry sectors, capabilities and physics. Customers are finding bold new ways to make use of complex physics simulation to drive innovation across industries. Siemens’ Simcenter 3D 2022.1 release focuses on helping engineers overcome challenges in four key areas: Model the complexity: The ability to model and understand complex physical phenomena is at the forefront of this Simcenter 3D release. Simcenter 3D’s industry-leading solution for the turbomachinery industry has been extended with additional thermal multiphysics, rotordynamics and thermal fatigue capabilities to more accurately capture the complex physics happening within these machines. A new dedicated set of tools to simulate spiral bevel gears, as often found in automotive differentials, enables accurate, system-level NVH analysis on these mechanisms to reduce gear whine. Additionally, a new dedicated application simplifies and streamlines the drop-test simulation process for electronic and other handheld devices for engineers who are not simulation experts. Explore the possibilities: Acoustics auralisation capabilities allow engineers to not only simulate but also listen to the acoustics/sound within the context of the end-user’s experience. Engineers can now mix all contributing sounds and listen to the combined acoustics results to answer questions such as “What will a loudspeaker sound like when you put it in a car and combine it with background noise from the engine, HVAC, wind and road?” In […]

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ToolBox suite gives laser job shops a boost for industry 4.0

A new laser cutting and fabrication quoting tool suite is being introduced to Australasia and Asia-Pacific to save job shops time, and keep quotes accurate and consistent, no matter who is preparing them. The ToolBox digital tool kit from Tempus Tools Inc turns a CAD drawing into an accurate quote in seconds, and the time saved can be used to allow laser job shop staff and resources to be reallocated into areas such as business growth. Toolbox can also provide an innovative 3D unfolding service, whereby it can be fed full 3D schematics of a product and it will select precisely all the 2D sheet metal surfaces required to be cut by a laser workshop. It’s also possible to create the drawing without using any CAD software, using Toolbox’s Quick Part parametric parts library. Quick Part has a broad range of customisable parts, including brackets, flanges, gussets, and plates that can be adjusted to the specific needs of the user. “ToolBox is designed to put the tools in the hands of small laser cutting and fabrication workshops that are looking to grow their business. It helps with cleaning drawings, part creation or extraction, and laser cutting calculations, so the business can quote more jobs and expand its operations,” says Mr Felipe Lechuga, President, Tempus Tools. “With the shift to Industry 4.0, slow quoting processes just aren’t competitive anymore, so job shops need new tools to get the job done faster, more accurately, and with total consistency,” says Mr Lechuga. The laser cutting market is growing due to its importance to vital industries such as automotive, aviation, architectural and construction products, defense, engineering electrical, manufacturing, metals, mining and energy, shipbuilding and textiles. “Customers in these demanding industries need fast quotes. ToolBox empowers job shops, particularly smaller ones, to win more projects […]

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