3D Printing

Fighting data noise in industrial production – with fully configurable digital twin

Genius Core, provides industrial manufacturers and process-focused industries with a fully configurable digital twin of their facilities, giving complete, real-time visibility over maintenance needs, safety, and operational efficiency from anywhere in the world. Process Genius says Genius Core tackles the critical issue of digital noise in industrial processes, where hundreds of systems and sensors combine, making it extremely difficult to keep track of deviations in processes, maintenance, safety alerts, and malfunctions. The platform centralises all data from equipment in a 3D visualisation on both overview and facility levels, and all critical information can be accessed in real-time. Operators can also set up their digital twin without external help from external consultants. Data noise is one of the critical obstacles to industrial efficiency. A single facility produces thousands of data points to multiple systems from equipment every minute, which is often only accessible in one of the systems in use or Excel spreadsheets. As such, facility managers and process engineers waste significant amounts of time looking for the data they need or, in the worst case, overlook critical failures or maintenance needs because they are not made aware of critical information. When operating multiple facilities, this problem increases substantially. Genius Core removes these hurdles that cause decision-making delays. The modern industry operator doesn’t lack data. Industry 4.0 has seen a vast array of sensors and software that has made available any data imaginable from each piece of equipment in the facility. Their issue now is how to put this data to good use. With hundreds of systems and thousands of data points, the challenge is understanding the data and making the right decisions. With Genius Core, they can finally stop doing unnecessary and time-consuming detective work and focus on making those decisions. Industrial production largely depends on consistent facility uptime, and […]

3D printed titanium structure shows supernatural strength

A 3D printed ‘metamaterial’ boasting levels of strength for weight not normally seen in nature or manufacturing could change how we make everything from medical implants to aircraft or rocket parts. RMIT University researchers created the new metamaterial – a term used to describe an artificial material with unique properties not observed in nature – from common titanium alloy. But it’s the material’s unique lattice structure design, recently revealed in the journal Advanced Materials, that makes it anything but common: tests show it’s 50% stronger than the next strongest alloy of similar density used in aerospace applications. Improving on nature’s own design Lattice structures made of hollow struts were originally inspired by nature: strong hollow-stemmed plants like the Victoria water lily or the hardy organ pipe coral (Tubipora musica) showed us the way in combining lightness and strength. However, as RMIT’s Distinguished Professor Ma Qian explains, decades of trying to replicate these hollow ‘cellular structures’ in metals has been frustrated by the common issues of manufacturability and load stress concentrating on the inside areas of the hollow struts, leading to premature failures. “Ideally, the stress in all complex cellular materials should be evenly spread,” Qian explained. “However, for most topologies, it is common for less than half of the material to mainly bear the compressive load, while the larger volume of material is structurally insignificant.” Metal 3D printing provides unprecedented innovative solutions to these issues. By pushing 3D printing design to its limits, the RMIT team optimized a new type of lattice structure to distribute the stress more evenly, enhancing its strength or structural efficiency. “We designed a hollow tubular lattice structure that has a thin band running inside it. These two elements together show strength and lightness never before seen together in nature,” said Qian. “By effectively merging two […]

FARO introduces BuildIT 2021 Software Suite

FARO, a global leader for 3D measurement, imaging and realisation solutions, has released its most advanced BuildIT 2021 software suite, which represents the next evolution of this platform that simplifies workflows, improves performance and enhances ease of use. BuildIT offers three individual products – BuildIT Metrology, BuildIT Projector and BuildIT Construction – each designed to address the most challenging quality inspection, manufacturing and assembly or construction issues, offering the most flexible and intuitive user interfaces in their respective applications. While the BuildIT 2021 suite is integrated with FARO hardware products to ensure a best-in-class FARO solution experience, it also delivers high-quality outcomes for non-FARO hardware products. “The performance enhancements in BuildIT 2021 Software Suite are substantial,” said Vito Marone, FARO Senior Director of Software Product Marketing. “For example, by using this significant upgrade of our BuildIT Construction software, users can complete reports in five minutes or less – a process which used to take 10 minutes or more.” BuildIT Metrology 2021 features upgrades related to four key areas, including: user experience, probing, scanning and automation: Inspection annotations – Can now be defined prior to perform any measurement and then computed and populated dynamically as new measurements are added; dynamic annotations are supported for points, lines and curves, and surfaces FARO Laser Tracker Improvements – Integrates the latest SDK (software development kit) to provide a more seamless Wi-Fi experience by handling disconnections and reconnections automatically Improved GD&T (geometric distancing & tolerancing) – Runout and total runout tolerances are now supported with any DRF file extension that frees DoF (degrees of freedom) required for a proper evaluation of tolerances Faster alignment and analyses – By trading a few microns in accuracy, the alignments and analyses gets a boost in speed between 10X to 100X Auto-complete and syntax highlighting – Are now available […]

Bringing automation barriers down with end-of-arm tooling

Historically, one of the biggest barriers to automation has been cost and time constraints associated with the production setup. The procedure is usually performed by a team of robotics experts adept in programming languages and advanced engineering, subjects unfamiliar to most. Demand for automation is flourishing from various manufacturing sectors leading to greater innovations in industrial robotics. With this trend, companies are prompted to adapt more and more intelligent tools that can help the production workforce with faster deployment and installation, saving their precious time on planning and strategy. But not many businesses have been able to do so quickly because most are not ready to address collaborative applications with newer technologies. This is due to limited knowledge or resistance to adopting modern end-of-arm tooling (EOAT) with collaborative robots (cobots). Continuous technology transformation and the rise of collaborative applications in industrial automation have made robots easily deployable. Intelligent EOAT devices come with in-built features that can be programmed easily, enabling faster set-up. With EOAT, automation becomes more inclusive, delivering collaborative applications to meet modern automation needs. Automation Adoption Rises in ASEAN The ASEAN region’s combined GDP hit almost USD2.7 trillion in 2017, four times the value in 2000, clocking an average 5.3 percent yearly growth. ASEAN could become the world’s fourth largest economy by 2030 if this growth maintains.[1] To achieve this, the region needs to leverage the opportunities presented by Industry 4.0 technologies. Adoption of these technologies remains slow in most countries however, with many manufacturers still relying on outdated processes[2]. Singapore is spearheading the adoption of automation and robotics, recording the second highest industrial robot density globally at 658 robots per 10,000 employees.[3] Malaysia and Thailand have also increased their focus on automation, encouraging greater use of robotics through the National Policy on Industry 4.0 (Industry4WRD) and the […]

Emerging technologies this year

The emerging technologies positively disrupt the existing order, are attractive to investors and researchers, and expect to achieve considerable scale within the coming five years. These are the top 10 emerging technologies for 2019: Bioplastics for a circular economy Less than 15% of the world’s plastic is recycled, with the rest incinerated, abandoned or sent to landfill. Biodegradable plastic offers a solution but lacks the strength of conventional materials. A breakthrough idea promotes the circular economy by using cellulose or lignin from plant waste, which increases material strength without using crops that could otherwise be used for food. Social robots Today’s robots can recognise voices, faces and emotions, interpret speech patterns and gestures, and even make eye contact. Droid friends and assistants are becoming part of everyday life and are being used increasingly to care of the elderly, educate children and undertake all sorts of tasks in between. Metalenses Making the lenses used by mobile phones, computers and other electronic devices smaller has been beyond the capabilities of traditional glass cutting and glass curving techniques. But advances in physics have led to miniaturised, lighter alternatives to established lenses, called metalenses. These tiny, thin, flat lenses could replace existing bulky glass lenses and allow further miniaturisation in sensors and medical imaging devices. Disordered proteins as drug targets “Intrinsically disordered proteins” are proteins that can cause cancer and other diseases. Unlike conventional proteins, they lack a rigid structure so change shape, making them difficult to treat. Now scientists have found a way to prevent their shape-shifting long enough for treatment to take effect, offering new possibilities for patients. Smarter fertilisers Recent improvements in fertilisers have focused on their ability to slowly release nutrients when needed. However, they still contain ammonia, urea and potash which damage the environment. New fertilisers use more ecologically friendly sources […]

3D printing of human heart

Scientists in Israel have unveiled a 3D print of a heart with human tissue and vessels, a first and a “major medical breakthrough” that advances possibilities for transplants. Scientists hope one day to be able to produce hearts suitable for transplant into humans as well as patches to regenerate defective hearts. The heart produced by researchers at Tel Aviv University is about the size of a rabbit’s. It marked “the first time anyone anywhere has successfully engineered and printed an entire heart replete with cells, blood vessels, ventricles and chambers. People have managed to 3D-print the structure of a heart in the past, but not with cells or with blood vessels. But the scientists said many challenges remain before fully working 3D printed hearts would be available for transplant into patients. Journalists were shown a 3D print of a heart about the size of a cherry, immersed in liquid, at Tel Aviv University as the researchers announced their findings, published in the peer-reviewed journal Advanced Science. Researchers must now teach the printed hearts “to behave” like real ones. The cells are currently able to contract, but do not yet have the ability to pump. Then they plan to transplant them into animal models, hopefully in about a year. Maybe, in 10 years, there will be organ printers in the finest hospitals around the world, and these procedures will be conducted routinely. However, hospitals would likely start with simpler organs than hearts.

Seamless integration with PointSense 18.0 suite

Seamless Integration of 3D Scanner Data with Autodesk 2018 Design Tools FARO, world source for 3D measurement and imaging solutions for factory metrology, construction BIM/CIM, product design, public safety forensics, and 3D solutions, announces the availability of the FARO PointSense 18.0 software suite (http://www.faro.com/aecsoftware18-0/). This robust software platform evolution delivers seamless integration into the latest 2018 AutoCAD and Revit design tools, a better user experience, improved software handling, and enhanced efficiency in processing software data. The suite includes: PointSense basic/Pro for AutoCAD PointSense Building for AutoCAD PointSense Heritage for AutoCAD PointSense Plant for AutoCAD PointSense for Revit The one stop bundle and compatibility across the broad range of Autodesk architecture, engineering, construction and surveying products makes this the most cost effective solution of its kind currently available. Seamless Integration and Enhanced User Experience PointSense 18.0 resets the bar for “ready to go”. It includes the same high value, beneficial use features and functionality with which savvy AutoCAD and Revit users are already familiar. The addition of a new, step by step guidance screen assures that even less familiar users can get up to speed quickly and optimize their workflow. Improved Confidence in Accuracy PointSense 18.0 for Revit is the first software platform to incorporate Levels of Accuracy as defined USBID (U.S. Institute of Building Documentation) standards. This enhanced analysis tool enables users to more confidently validate the accuracy of the as-built model compared to the relevant point cloud, i.e. the set of data points acquired by a 3D laser scanner. Workflow Enhancement The improvement in scan navigation functionality was driven by direct user feedback, supports greater efficiency and assures that the user is able to get to a result faster than ever before. With just a double click, users can move from one scan perspective to another inside a given […]

FeatureScript lets 3D CAD users design faster

Picture: Created with Onshape’s FeatureScript, “Hex Infill” is a customised CAD feature designed to save material and time when 3D printing parts. FeatureScript is the first open programming language for adding new parametric CAD features. Although “Hex Infill” is a user-written feature, it behaves exactly like Onshape’s own built-in features. Recognising that the design challenges for each industry and every company are different, Onshape is introducing FeatureScript, a new open programming language that lets CAD users create their own built-in parametric features or modify existing ones. Ever wish you could change the way your CAD system’s features work? FeatureScript lets you do just that. It is the same language used to develop all of Onshape’s current features (Extrude, Fillet, Shell, Loft, etc.) and has already been used millions of times by Onshape users without even realising it. By making FeatureScript public – available to all Free, Professional and Enterprise Customers – full-cloud Onshape is now offering the first truly customisable parametric CAD feature set.”This is the first time that a professional CAD system has made the implementation of its parametric features open and extensible,” says Ilya Baran, Onshape’s Director of FeatureScript. “In the past, the only way to change your feature toolbar would be to submit an enhancement request to your CAD vendor and wait forever. And most of those requests are never fulfilled. FeatureScript swings the pendulum back and puts you in control.”In traditional desktop-installed CAD systems, it is possible to write add-on or macro features, but they are never as good as the built-in ones. FeatureScript offers the first opportunity to create features that are first-class citizens – as much a part of the system as the ones the development team wrote themselves.Under the open source MIT License, Onshape is also sharing the FeatureScript source code for all […]

Multisensor apparatus for 3D measurement

Industry 4.0 has imposed a great demand on in-situ and/or inprocess production measurement in manufacturing environments. This portable multisensor apparatus provides a novel solution which makes use of a wide range of motion axes of machine tools and a motion sensor to assist the position estimation of laser scanners to perform holistic surface scanning and reconstruction without the need to interface with and assess the coordinate information of the motion axes of machine tools. This innovative concept makes the apparatus portable for different types of machine tools which provide a wide range of potential industrial applications. Special Features and Advantages • This portable multisensory apparatus consists of a motion sensor and a laser scanner to perform holistic surface scanning • In-situ HDR 3D measurement with a large measurement range and a high resolution becomes feasible without the need to interface with the motion control system of machine tools Applications • Portable apparatus for in-situ 3D measurement on various machine tools, e.g. CNC machine tools, 3D printers, etc. • In-process metrology for workpieces not amenable for offline measurement • Robotic arms for production automation • Automatic inspection on production lines • Multi-sensor measurement probes for Coordinate Measurement Machines (CMM)

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